Returnless Pulse Width Modulation Electronics Kit - KPM1500

Returnless Pulse Width Modulation Electronics Kit - KPM1500

Part Number: 67705
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Product Info

Aeromotive Part Number: 67705
Legacy VaporWorx Part Number: PWKPM1500-SANP

Compatibility: Anywhere that a Gen5 Camaro/SS/CTS-V type fuel pump module is used and needs a stand-alone returnless control system. 

This kit does not include the KPM1500 fuel pump. It does include the needed parts to convert the KPM1500 for higher pressure and/or use with a stand-alone returnless PWM control system.

The latest KPM1500 fuel pump from our Aussie friends is, in our opinion, the best high-power aftermarket fuel module available today. With twin Bosch PWM compatible OEM pumps, fully re-engineered pump support system, robust venturi pump systems, integral safety overpressure valves, and a built-in anti-reversion/check valve, it almost has all of the features that make it very much like an OEM part. Why almost, and why 1000fwhp and not 1500fwhp? VaporWorx is going to do you a solid and share the reality of this fuel pump, the engineering behind it, and why that matters. We're not just doing a copy/paste and re-selling an item, but instead sharing the engineering work and the solutions to make it work properly under high fuel pressures.

Want to learn more about how OEM fuel modules work? Check out our video here:

Let's get what appears to be the obvious out of the way. Yes, the KPM1500 is intended to be a direct fitment replacement for the Gen5 Camaro/SS and others of a similar type. One very nice feature that is often overlooked in this KPM design (nothing is shared with the OEM part, KPM designed the whole enchilada) is that the outlet nipple has been strengthened to reduce the chances of breakage. It's a small but thoughtful upgrade.

VaporWorx has been testing and developing the supporting electronics and mechanical parts to properly support the KPM1500 for the American market since very early 2024. Why the American market? Let's first list a few characteristics of the as-supplied KPM1500:

  • Both high-power Bosch pumps have no integral check valve. Due to the short height available in the Gen5/SS/CTS-V2 etc. type fuel pump module, a traditional pump with a barb connection cannot be used. Since both pumps tie into a common manifold, if one pump is not running it will become a leak, hence making little fuel pressure.
  • Both pumps running full speed requires 39A. Running both pumps full speed all the time may lead to vapor lock/cavitation, excessive noise and pump wear, and large electrical system demand.
  • The now integral pressure regulator cracks at 350ksp/51psi and is fully deployed at 550kpa/80psi.
  • In order to maintain the option of using the OEM fuel level sensor a ground lug on the hat is needed.
  • Our Aussie friends tend to run low fuel pressures and very large injectors. Hence, the 350kpa/51psi regulator. In the USA, we tend to use higher fuel pressures typically in the 60-65psi range.

So, let’s take a look at the pumping performance of the as-supplied by KPM 350kpa/51psi regulator:

The VaporWorx version of KPM1500 replaces the low-pressure regulator with a high-pressure type. This allows pressure regulation like that in the Gen5/SS/similar OEM fuel module types. How much difference does this really make? How about a 37% increase at 65psi?

Why the difference in flowrates at the lower pressures when both regulators are fully closed? The 350kpa/51psi graph is an average of the flowrates from 20 KPM1500 pump assemblies while the 500kpa is from a single pump assembly. It is common to have +/- 5% flowrate differences between pumps.

The cure? Meet the VaporWorx PWKPM1500 pulse width modulation kit. This kit contains everything needed to drive the KPM1500 electrically in either constant/static or manifold referenced pressure modes. All it needs is battery power in, power to the pumps, a turn on signal from the ECM, optional connection to the engine MAP sensor, and installation of the included fuel pressure sensor. Compared to running both pumps full speed at 400kpa/58psi the VaporWorx KPM1500 controller kit reduces power to the pumps by 71% during idle/cruise. 

Since both pumps run at all time in the KPM1500 fuel pump module, using PWM to slow down the pumps is very effective in keeping fuel temperatures down and relieving the electrical system of excessive load. Testing has shown that PWM control at typical idle/cruise pressure (60psi) and flowrates shows power reducing from 495w to 126 watts, a 71% reduction in power.

Just like a well-tuned engine, fuel pumps under PWM operation all have a different sound. Like its predecessor, The KPM1500 is one the smoothest, quietest, and easiest to control systems that VaporWorx has ever tested for a system of this capability. Only the mid-2000's Ford Mustang returnless pump is smoother, but that is a light-duty single pump, and it's not much better. 

This kit is specifically made for the latest KPM1500, not the Streetfighter 1500. It is intended to be used as a stand-alone control system. No additional relays, Hobb's switches, etc. are needed. 

Features of the VaporWorx KPM1500 include:

  • Everything needed electrically to drive the KPM1500 fuel pump in a stand-alone arrangement (no fuel system control module).
  • Approximate 71%+ reduction in power to the fuel pump during idle/cruise vs running both pumps full speed all the time. Practically eliminates vaporlock/cavitation caused by overheated fuel.
  • Fully returnless. External inline filter required.
  • 60A minimum continuous power rating in a compact controller package. Total size 4" L x 2.1" W x 1-5/8".
  • Over-temperature shutdown with automatic reset that will operate indefinitely without damage..
  • Short circuit protection that will operate indefinitely without damage.
  • OEM Delphi/Aptiv connections for terminals, seals, and connector bodies where appropriate.
  • All cross-linked polyethylene wiring.
  • Safety overpressure regulator to replace the KPM 50psi part.
  • UL94 rated components used throughout.

Installation Instructions

Instruction Manual
Installation Instructions

Download PDF

Product warranty

Limited Warranty for Aeromotive Products for the United States of America

Aeromotive, LLC warrant to the original end user purchaser in the United States that the Aeromotive and Waterman Racing Components branded products (“Product(s)”) shall be free from defects in material and workmanship for the warranty durations set forth in the chart below from the date of purchase or delivery, whichever is later.

 Products Warranty Duration
  • Aeromotive marine pumps
2 years
  • All other Aeromotive products
  • Waterman Racing Components products
1 year

 

Because Aeromotive, LLC (collectively, the “Company”) cannot control the quality of products sold by unauthorized sellers, this warranty applies only to Products that were purchased from the Company or the Company’s authorized sellers in the United States, unless otherwise prohibited by law. Company reserves the right to reject warranty claims for Products purchased from unauthorized sellers, including unauthorized Internet sites.

This warranty does not cover any defects due to normal wear and tear, damage due to misuse, alteration to the product, negligence, damage caused by aftermarket applied coatings, discoloration, or corrosion of finished surfaces. This warranty also does not cover damage resulting from collision, improper installation, off-road use, road hazards, the use of exhaust insulating wrap or like products, or rust occurring after installation.

Purchasers of a Product who wish to make a warranty claim based upon an alleged Product defect should email the Company at techs@aeromotiveinc.com the following information: (1) Product subject to the claim, (2) brief description of the alleged defect, (3) date and place of purchase/delivery, (4) proof of purchase (showing when and where the Product was purchased), and (5) pictures or videos of the Product. If you purchased on an online marketplace, please be sure the proof of purchase shows from whom you purchased (this information is available in your order history). In some instances, Company may instruct you to mail the Product to Company for inspection and/or repair; if such instruction is provided, Company will provide you with a prepaid shipping label. You can also contact the Company Monday – Friday, 8AM – 6:30PM CT at (913) 808-2376.

Company will replace or repair a defective Product that is covered by this warranty. This
warranty does not cover the cost of removal or installation. Company will pay for the return shipping of the Product to the purchaser.

There are no warranties which extend beyond those stated herein. ANY IMPLIED
WARRANTIES THAT MAY BE APPLICABLE TO PRODUCTS, INCLUDING IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE
LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. Some States do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

UNDER NO CIRCUMSTANCES SHALL THE COMPANY BE LIABLE FOR ANY SPECIAL,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF THIS LIMITED
WARRANTY, BREACH OF CONTRACT OR STRICT LIABILITY. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.

If you have any questions about whether a seller is authorized, please contact us at (913) 808-2376.

This warranty supersedes any warranties stated in product manuals or other written materials.

Effective Date: March 16, 2026

Returns & replacements

Returns:

  • Accepted within 90 days of purchase.
  • Prior authorization required; items must be new and resaleable.
  • Call 913-808-2376 to initiate a return and get an RGA.
  • Ship unused products in original packaging with proof of purchase.
  • You pay return shipping; use a trackable method.
  • Refund excludes initial shipping fees and may include up to a 15% restocking fee.
  • Refunds processed within 5-10 days of return acceptance.

Limits of Responsibility:

  • See Product Warranty page for more info.

Reviews

Returnless Pulse Width Modulation Electronics Kit - KPM1500

Returnless Pulse Width Modulation Electronics Kit - KPM1500

Part Number: 67705
Regular price $549.02
Sale price $549.02 Regular price

Part Number: 67705
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Product Info

Aeromotive Part Number: 67705
Legacy VaporWorx Part Number: PWKPM1500-SANP

Compatibility: Anywhere that a Gen5 Camaro/SS/CTS-V type fuel pump module is used and needs a stand-alone returnless control system. 

This kit does not include the KPM1500 fuel pump. It does include the needed parts to convert the KPM1500 for higher pressure and/or use with a stand-alone returnless PWM control system.

The latest KPM1500 fuel pump from our Aussie friends is, in our opinion, the best high-power aftermarket fuel module available today. With twin Bosch PWM compatible OEM pumps, fully re-engineered pump support system, robust venturi pump systems, integral safety overpressure valves, and a built-in anti-reversion/check valve, it almost has all of the features that make it very much like an OEM part. Why almost, and why 1000fwhp and not 1500fwhp? VaporWorx is going to do you a solid and share the reality of this fuel pump, the engineering behind it, and why that matters. We're not just doing a copy/paste and re-selling an item, but instead sharing the engineering work and the solutions to make it work properly under high fuel pressures.

Want to learn more about how OEM fuel modules work? Check out our video here:

Let's get what appears to be the obvious out of the way. Yes, the KPM1500 is intended to be a direct fitment replacement for the Gen5 Camaro/SS and others of a similar type. One very nice feature that is often overlooked in this KPM design (nothing is shared with the OEM part, KPM designed the whole enchilada) is that the outlet nipple has been strengthened to reduce the chances of breakage. It's a small but thoughtful upgrade.

VaporWorx has been testing and developing the supporting electronics and mechanical parts to properly support the KPM1500 for the American market since very early 2024. Why the American market? Let's first list a few characteristics of the as-supplied KPM1500:

  • Both high-power Bosch pumps have no integral check valve. Due to the short height available in the Gen5/SS/CTS-V2 etc. type fuel pump module, a traditional pump with a barb connection cannot be used. Since both pumps tie into a common manifold, if one pump is not running it will become a leak, hence making little fuel pressure.
  • Both pumps running full speed requires 39A. Running both pumps full speed all the time may lead to vapor lock/cavitation, excessive noise and pump wear, and large electrical system demand.
  • The now integral pressure regulator cracks at 350ksp/51psi and is fully deployed at 550kpa/80psi.
  • In order to maintain the option of using the OEM fuel level sensor a ground lug on the hat is needed.
  • Our Aussie friends tend to run low fuel pressures and very large injectors. Hence, the 350kpa/51psi regulator. In the USA, we tend to use higher fuel pressures typically in the 60-65psi range.

So, let’s take a look at the pumping performance of the as-supplied by KPM 350kpa/51psi regulator:

The VaporWorx version of KPM1500 replaces the low-pressure regulator with a high-pressure type. This allows pressure regulation like that in the Gen5/SS/similar OEM fuel module types. How much difference does this really make? How about a 37% increase at 65psi?

Why the difference in flowrates at the lower pressures when both regulators are fully closed? The 350kpa/51psi graph is an average of the flowrates from 20 KPM1500 pump assemblies while the 500kpa is from a single pump assembly. It is common to have +/- 5% flowrate differences between pumps.

The cure? Meet the VaporWorx PWKPM1500 pulse width modulation kit. This kit contains everything needed to drive the KPM1500 electrically in either constant/static or manifold referenced pressure modes. All it needs is battery power in, power to the pumps, a turn on signal from the ECM, optional connection to the engine MAP sensor, and installation of the included fuel pressure sensor. Compared to running both pumps full speed at 400kpa/58psi the VaporWorx KPM1500 controller kit reduces power to the pumps by 71% during idle/cruise. 

Since both pumps run at all time in the KPM1500 fuel pump module, using PWM to slow down the pumps is very effective in keeping fuel temperatures down and relieving the electrical system of excessive load. Testing has shown that PWM control at typical idle/cruise pressure (60psi) and flowrates shows power reducing from 495w to 126 watts, a 71% reduction in power.

Just like a well-tuned engine, fuel pumps under PWM operation all have a different sound. Like its predecessor, The KPM1500 is one the smoothest, quietest, and easiest to control systems that VaporWorx has ever tested for a system of this capability. Only the mid-2000's Ford Mustang returnless pump is smoother, but that is a light-duty single pump, and it's not much better. 

This kit is specifically made for the latest KPM1500, not the Streetfighter 1500. It is intended to be used as a stand-alone control system. No additional relays, Hobb's switches, etc. are needed. 

Features of the VaporWorx KPM1500 include:

  • Everything needed electrically to drive the KPM1500 fuel pump in a stand-alone arrangement (no fuel system control module).
  • Approximate 71%+ reduction in power to the fuel pump during idle/cruise vs running both pumps full speed all the time. Practically eliminates vaporlock/cavitation caused by overheated fuel.
  • Fully returnless. External inline filter required.
  • 60A minimum continuous power rating in a compact controller package. Total size 4" L x 2.1" W x 1-5/8".
  • Over-temperature shutdown with automatic reset that will operate indefinitely without damage..
  • Short circuit protection that will operate indefinitely without damage.
  • OEM Delphi/Aptiv connections for terminals, seals, and connector bodies where appropriate.
  • All cross-linked polyethylene wiring.
  • Safety overpressure regulator to replace the KPM 50psi part.
  • UL94 rated components used throughout.

Installation Instructions

Instruction Manual
Installation Instructions

Download PDF

Product warranty

Limited Warranty for Aeromotive Products for the United States of America

Aeromotive, LLC warrant to the original end user purchaser in the United States that the Aeromotive and Waterman Racing Components branded products (“Product(s)”) shall be free from defects in material and workmanship for the warranty durations set forth in the chart below from the date of purchase or delivery, whichever is later.

 Products Warranty Duration
  • Aeromotive marine pumps
2 years
  • All other Aeromotive products
  • Waterman Racing Components products
1 year

 

Because Aeromotive, LLC (collectively, the “Company”) cannot control the quality of products sold by unauthorized sellers, this warranty applies only to Products that were purchased from the Company or the Company’s authorized sellers in the United States, unless otherwise prohibited by law. Company reserves the right to reject warranty claims for Products purchased from unauthorized sellers, including unauthorized Internet sites.

This warranty does not cover any defects due to normal wear and tear, damage due to misuse, alteration to the product, negligence, damage caused by aftermarket applied coatings, discoloration, or corrosion of finished surfaces. This warranty also does not cover damage resulting from collision, improper installation, off-road use, road hazards, the use of exhaust insulating wrap or like products, or rust occurring after installation.

Purchasers of a Product who wish to make a warranty claim based upon an alleged Product defect should email the Company at techs@aeromotiveinc.com the following information: (1) Product subject to the claim, (2) brief description of the alleged defect, (3) date and place of purchase/delivery, (4) proof of purchase (showing when and where the Product was purchased), and (5) pictures or videos of the Product. If you purchased on an online marketplace, please be sure the proof of purchase shows from whom you purchased (this information is available in your order history). In some instances, Company may instruct you to mail the Product to Company for inspection and/or repair; if such instruction is provided, Company will provide you with a prepaid shipping label. You can also contact the Company Monday – Friday, 8AM – 6:30PM CT at (913) 808-2376.

Company will replace or repair a defective Product that is covered by this warranty. This
warranty does not cover the cost of removal or installation. Company will pay for the return shipping of the Product to the purchaser.

There are no warranties which extend beyond those stated herein. ANY IMPLIED
WARRANTIES THAT MAY BE APPLICABLE TO PRODUCTS, INCLUDING IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE
LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY. Some States do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

UNDER NO CIRCUMSTANCES SHALL THE COMPANY BE LIABLE FOR ANY SPECIAL,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES BASED UPON BREACH OF THIS LIMITED
WARRANTY, BREACH OF CONTRACT OR STRICT LIABILITY. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.

If you have any questions about whether a seller is authorized, please contact us at (913) 808-2376.

This warranty supersedes any warranties stated in product manuals or other written materials.

Effective Date: March 16, 2026

Returns & replacements

Returns:

  • Accepted within 90 days of purchase.
  • Prior authorization required; items must be new and resaleable.
  • Call 913-808-2376 to initiate a return and get an RGA.
  • Ship unused products in original packaging with proof of purchase.
  • You pay return shipping; use a trackable method.
  • Refund excludes initial shipping fees and may include up to a 15% restocking fee.
  • Refunds processed within 5-10 days of return acceptance.

Limits of Responsibility:

  • See Product Warranty page for more info.

Reviews

Returnless Pulse Width Modulation Electronics Kit - KPM1500
Returnless Pulse Width Modulation Electronics Kit - KPM1500
Regular price $549.02
Sale price $549.02 Regular price

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